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Lean Management and Industry 4.0

GCM Consultants has redefined the productivity standards of its clients by offering ingenious and efficient solutions. Our specialized and experienced team assists you in the complete optimization of your internal processes. 



Strategic planning 

  • Analysis of the current situation, mission, objectives, values
  • Choice of objectives to be achieved
  • Five-year plan, ideal situation, return on investment (ROI)
  • Definition of tailor-made strategies to optimize objectives’ achievement (Strengths, Weaknesses, Opportunities, Threats—SWOT) 

 

 

Process Definition 

  • Value Stream Mapping—VSM
  • Quality Control System
  • Product traceability / quality gates
  • Intelligent logistics and procurement
  • Daily management
  • Data management  

 

 

Identification of measurement needs

Strategic planning and establishment of objectives to be achieved.

Determine Key Performance Indicators (KPIs) to track and analyze.

 

 

Audit 4.0

  • Gather and explore the data collected from measurement instruments
  • Target relevant, non-measurable data
  • Identify the data collection needs

 

 

Application of technical solutions

Integration of customized solutions at the cutting edge of technology in order to collect the necessary data.

  • Mechanical and Mechatronics (Design, 3D Scan)
  • Software Development (Historian, Industrial AI, custom programming, ERP, PLM / PDM)
  • Automation (AGV, Robotics, PLC, DCS, machine safety, control room)


 

Continuous Improvement   

  • Breakthrough activities
  • Kaizen
  • 5S
  • Single-Minute Exchange of Die—SMED 

 

Daily Management System—DMS 

  • Gap identification and resolution
  • Dashboards
  • Management meetings
  • Troubleshooting
  • Gemba Walks 

 

Total Productive Maintenance—TPM 

  • Autonomous Maintenance
BNQ Certified System

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